The Future

Use of stainless and super stainless steels is expanding in a variety of markets. To meet the requirements of the new Clean Air Act, coal-fired power plants are installing stainless steel stack liners. Other new industrial applications include secondary heat exchangers for high-efficiency home furnaces, service-water piping in nuclear power plants, ballast tanks and fire-suppression systems for offshore drilling platforms, flexible pipe for oil and gas distribution systems, and heliostats for solar-energy plants.

Environmental legislation is also forcing the petrochemical and refinery industries to recycle secondary cooling water in closed systems rather than simply discharge it. Reuse results in cooling water with elevated levels of chloride, resulting in pitting-corrosion problems. Duplex stainless steel tubing will play an increasingly important role in solving such industrial corrosion problems, since it costs less than other materials. Manufacturers are developing highly corrosion-resistant steels in respond to this demand.

In the automotive industry, one steel manufacturer has estimated that stainless-steel usage per vehicle will increase from 55 to 66 pounds (25 to 30 kilograms) to more than 100 pounds (45 kilograms) by the turn of the century. New applications include metallic substrates for catalytic converters, air bag components, composite bumpers, fuel line and other fuel-system parts compatible with alternate fuels, brake lines, and long-life exhaust systems.

With improvements in process technology, superaustenitic stainless steels (with nitrogen contents up to 0.5 percent) are being developed. These steels are used in pulp-mill bleach plants, sea water and phosphoric-acid handling systems, scrubbers, offshore platforms, and other highly corrosive applications. A number of manufacturers have begun marketing such materials in sheet, plate, and other forms. Other new compositions are being developed: ferritic iron-base alloys containing 8 and 12 percent Cr for magnetic applications, and austenitic stainless with extra low sulfur content for parts used in the manufacture of semiconductors and pharmaceuticals.

Research will continue to develop improved and unique materials. For instance, Japanese researchers have recently developed several. One is a corrosion-resistant stainless steel that displays the shape-memory effect. This type of material returns to its original shape upon heating after being plastically deformed. Potential applications include assembly components (pipe fittings, clips, fasteners, clamps), temperature sensing (circuit breakers and fire alarms), and springs. An improved martensitic stainless steel has also been developed for precision miniature and instrument rolling-contact bearings, which has reduced vibration levels, improved life expectancy, and better surface finish compared to conventional materials.